Aluminum Extrusion Tooling Costs: How Profile Geometry Lowers Die Quotes
Tooling cost starts in the CAD file Extrusion quotes rarely hinge on alloy price alone. The die maker is pricing risk: how hard the metal will be to fill, how many corrections the tool will need, how much trial press time it will consume, and how long the die will hold tolerance before it drifts. A profile that looks clean on screen can become expensive steel if it forces uneven flow, sharp internal corners, or unnecessary hollows. The most effective die-friendly geometry is usually the one that removes work from the die maker before steel is cut. ...