6061 vs 6063 Aluminum Zee Extrusions: Choosing the Right Alloy and Profile
The mistake that drives most bad zee-extrusion specs In aluminum zee extrusions, the most expensive mistake is assuming a stronger alloy automatically solves a weak design. It usually does not. In practice, the first problem is often deflection, not fracture. Two profiles with the same dimensions, one in 6063 and one in 6061, will deflect almost the same amount under load because aluminum stiffness barely changes across the 6xxx family. What changes is when the part starts to yield, dent, or permanently bend. ...