Why Window Sill Flashing Fails First: Aluminum Details That Prevent Leaks
The sill is the only part of a window that must fail safely When a window leaks, the first stain almost always shows up at the sill, usually at one of the bottom corners. That pattern shows up in tear-outs so often it stops looking like a mystery. The head may be intact. The jambs may still be sealed. The failure still starts low, because the sill is the only perimeter detail that has to do two opposite jobs at once: hold water long enough to get it out of the wall, then give that water a controlled path to the exterior. The best aluminum flashing details are built around that contradiction, not around the hope that sealant will carry the load. ...