Aluminum Window Trickle Vents: Don’t Cut the Thermal Break
The thermal break is the line you cannot casually cross On aluminum windows, the real specification problem is not whether a trickle vent can move enough air. It is whether the vent can do that job without punching through the part of the frame that keeps the inside face warm and the outside face cold. That insulated core - usually a polyamide thermal break - is the reason aluminum windows can deliver slim sightlines without behaving like a metal heat sink. Once a vent cutout crosses that break in the wrong way, the frame stops acting like a continuous insulated assembly and starts acting like a localized thermal bridge. The result is rarely dramatic on a brochure, but it shows up quickly in the building: colder head temperatures, condensation at the top rail, and complaints about drafts even when the room is technically meeting its ventilation target. ...